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his case study highlights how a water treatment plant modernized its operations with AdiCloudX IoT Platform and AdiNexus IoT Gateway. By enabling real-time monitoring of pumps, motors, and water quality, automating compliance reporting, and introducing predictive maintenance, the plant reduced downtime, improved energy efficiency, and ensured reliable water supply. With secure remote access and scalable deployment, AdiCloudX transformed the plant into a smarter, more sustainable operation.
The Challenges
Challenges
The water treatment plant was facing multiple operational difficulties:
Limited real-time visibility of pumps, motors, and water quality parameters
Manual logging and reporting, making compliance and audits time-consuming
Unplanned downtime due to pump failures and irregular maintenance schedules
Energy inefficiencies from overconsumption during peak hours
Lack of a centralized monitoring system across distributed facilities
Impact on Operations
- Slower response to critical issues
- Reduced ability to optimize performance
- Increased unplanned downtime and higher costs
- Delays in decision-making and performance reviews
- Higher complexity and maintenance effort
Our Approach
AdiCloudX was deployed with AdiNexus Gateways to connect existing PLCs, sensors, and control systems. Our solution focused on:
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Real-time Monitoring – Flow, pressure, turbidity, and water quality data captured and displayed in dashboards
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Predictive Maintenance – Early detection of pump and motor anomalies through vibration and energy consumption analysis
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Automated Reporting – Compliance-ready audit logs and regulatory reports generated instantly
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Remote Access – Secure access for engineers and managers via web and mobile devices
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Energy Optimization – Intelligent scheduling and analytics to balance energy loads and improve efficiency
The AdiCloudX SCADA Solution
The water plant deployed AdiCloudX along with AdiNexus Gateways to connect critical assets (PLCs, sensors, SCADA systems) into a secure cloud platform.
Key Features Implemented:
Real-Time Data Monitoring – Turbines, pumps, and generators connected for live performance insights
Smart Alarms & Alerts – Automated notifications for anomalies and early warning signals
Predictive Maintenance – based on vibration, temperature, and pressure trend analysis
Audit-Ready Reports – Automated daily, weekly, and monthly reports with 21 CFR Part 11 compliance
Enterprise-Wide Access – Remote monitoring from any device, ensuring management visibility across locations
Results Achieved
Challenges
Reduction in Unplanned Downtime through predictive insights
Improved Water Quality Monitoring with continuous tracking of key parameters
Energy Savings through optimized pump operations
Effortless Compliance with automated reporting and audit-ready trails
Remote Collaboration enabling real-time decision-making across teams
Impact on Operations
- Fewer outages and better asset utilization
- Faster decision-making and improved coordination
- Better fuel usage and reduced wastage
- Avoided costly breakdowns and safety incidents
- Instant generation of compliance and performance reports
- Proactive maintenance
Why AdiCloudX SCADA for Power Plants?
Unified Monitoring – From pump stations to treatment facilities, all data in one platform
Scalable Deployment – From small water plants to city-wide utility networks
Regulatory Compliance – Automated, tamper-proof audit trails and historical data logging
Edge + Cloud Flexibility – Run critical operations locally while leveraging cloud analytics
Secure, Anywhere Access – Engineers and managers stay connected 24/7 from any device
